<script lang="ts">
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import { defineComponent, onUnmounted, reactive } from 'vue';
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import { AppstoreOutlined, FieldTimeOutlined, LineChartOutlined, WarningOutlined, ThunderboltOutlined, CheckCircleOutlined } from '@ant-design/icons-vue';
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import * as echarts from 'echarts';
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import img from '#/assets/images/2t.png';
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export default defineComponent({
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name: 'InjectionMoldingMachineDetail',
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components: {
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LineChartOutlined,
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WarningOutlined,
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AppstoreOutlined,
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CheckCircleOutlined,
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FieldTimeOutlined,
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ThunderboltOutlined
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},
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setup() {
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// 模拟数据
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const deviceInfo = reactive({
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deviceName: '立式注塑机',
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deviceType: '注塑机',
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deviceId: 'GPC2013C027',
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installDate: '2014-01-06',
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serviceLife: 15,
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status: '运行中',
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statusColor: '#52c41a',
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imageUrl: img // 添加设备图片路径
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});
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const healthData = reactive({
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overallHealth: 88,
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healthColor: '#faad14',
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predictedLife: 1500,
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riskLevel: '中风险',
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riskColor: '#faad14',
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injectionPressure: 120, // 注塑压力
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clampingForce: 80, // 锁模力
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moldTemperature: 45, // 模具温度
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screwSpeed: 150, // 螺杆转速
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meltTemperature: 220, // 熔融温度
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coolingTime: 25, // 冷却时间
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injectionCount: '495d 19h 44 ', // 注射次数
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clampingCount: 545636, // 合模次数
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productionCycle: 19, // 生产周期
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energyConsumption: 1500, // 能耗
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yieldRate: 98.5, // 良品率
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downtime: 120 // 出错停机时间
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});
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const maintenanceColumns = [
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{
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title: '维护类型',
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dataIndex: 'type',
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key: 'type'
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},
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{
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title: '维护内容',
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dataIndex: 'content',
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key: 'content'
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},
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{
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title: '建议时间',
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dataIndex: 'suggestedTime',
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key: 'suggestedTime'
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},
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{
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title: '紧急程度',
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dataIndex: 'urgency',
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key: 'urgency',
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slots: { customRender: 'urgency' }
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},
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{
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title: '操作',
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key: 'action',
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slots: { customRender: 'action' }
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}
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];
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const maintenanceData = reactive([
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{
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key: '1',
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type: '例行保养',
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content: '检查液压油污染度',
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suggestedTime: '2024-07-15',
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urgency: '中等'
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},
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{
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key: '2',
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type: '故障预警',
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content: '主电机轴承磨损预警',
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suggestedTime: '2024-08-01',
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urgency: '高'
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},
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{
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key: '3',
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type: '冷却系统维护',
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content: '检查冷却水流量',
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suggestedTime: '2024-07-01',
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urgency: '低'
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}
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]);
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const getUrgencyColor = (urgency: string) => {
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switch (urgency) {
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case '中等': {
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return 'orange';
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}
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case '低': {
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return 'green';
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}
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case '高': {
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return 'red';
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}
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default: {
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return 'default';
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}
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}
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};
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const sparePartColumns = [
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{
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title: '部件名称',
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dataIndex: 'name',
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key: 'name'
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},
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{
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title: '当前寿命',
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dataIndex: 'currentLife',
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key: 'currentLife',
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customRender: ({ text }: { text: number }) => `${text}小时`
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},
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{
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title: '预测剩余寿命',
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dataIndex: 'remainingLife',
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key: 'remainingLife',
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customRender: ({ text }: { text: number }) => `${text}小时`
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},
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{
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title: '状态',
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dataIndex: 'status',
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key: 'status',
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slots: { customRender: 'status' }
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}
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];
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const sparePartData = reactive([
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{
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key: '1',
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name: '液压泵',
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currentLife: 18_500,
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remainingLife: 1500,
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status: '预警'
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},
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{
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key: '2',
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name: '加热圈',
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currentLife: 12_000,
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remainingLife: 3000,
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status: '良好'
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},
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{
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key: '3',
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name: '螺杆料筒',
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currentLife: 25_000,
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remainingLife: 5000,
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status: '良好'
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}
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]);
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const historyData = reactive([
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{
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id: '1',
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date: '2023-10-20',
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type: '例行保养',
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description: '更换液压油滤芯',
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color: 'green'
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},
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{
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id: '2',
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date: '2023-08-15',
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type: '故障维修',
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description: '注射单元卡滞，清理异物',
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color: 'red'
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},
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{
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id: '3',
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date: '2023-06-01',
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type: '年度保养',
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description: '全面检查设备运行状态',
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color: 'blue'
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}
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]);
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const getStatusColor = (status: string) => {
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switch (status) {
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case '危险': {
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return '#f5222d';
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}
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case '良好': {
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return '#52c41a';
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}
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case '预警': {
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return '#faad14';
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}
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default: {
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return '#d9d9d9';
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}
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}
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};
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const handleMaintenance = (record: any) => {
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console.log('处理维护建议:', record);
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// 实际项目中这里会调用API处理维护建议
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};
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return {
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deviceInfo,
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healthData,
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maintenanceColumns,
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maintenanceData,
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sparePartColumns,
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sparePartData,
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historyData,
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getStatusColor,
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getUrgencyColor,
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handleMaintenance
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};
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},
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mounted() {
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// 初始化图表
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const initChart = (chartId: string, title: string, chartData: any[], unit: string, baseValue: number, fluctuation: number) => {
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const chart = echarts.init(document.getElementById(chartId));
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// 确保初始数据点足够显示一个完整的趋势
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if (chartData.length === 0) {
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const now = new Date();
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for (let i = 0; i < 60; i++) {
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// 生成60个点，代表5分钟的数据
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const time = new Date(now.getTime() - (59 - i) * 5000); // 每个点间隔5秒
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chartData.push({
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time: time.toLocaleTimeString(),
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value: (baseValue + Math.random() * fluctuation * 2 - fluctuation).toFixed(2)
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});
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}
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}
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const updateChart = () => {
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// 生成新的数据点
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const now = new Date();
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const time = `${now.getHours()}:${now.getMinutes()}:${now.getSeconds()}`;
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const newValue = (baseValue + Math.random() * fluctuation * 2 - fluctuation).toFixed(2);
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// 添加新数据点，最多保留60个点（5分钟数据）
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chartData.push({
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time,
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value: newValue
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});
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if (chartData.length > 60) {
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chartData.shift();
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}
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const option = {
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title: {
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text: title,
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left: 'center'
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},
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tooltip: {
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trigger: 'axis',
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formatter: (params) => {
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return `${params[0].axisValueLabel}<br/>${params[0].marker} ${params[0].seriesName}: ${params[0].data}${unit}`;
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}
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},
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grid: {
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left: '8%', // 增加左侧边距
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right: '5%',
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bottom: '10%',
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containLabel: true
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},
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xAxis: {
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type: 'category',
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data: chartData.map((item) => item.time)
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},
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yAxis: {
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type: 'value',
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axisLabel: {
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formatter: (value) => `${value}${unit}`
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}
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},
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series: [
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{
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data: chartData.map((item) => Number.parseFloat(item.value)),
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type: 'line',
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smooth: true,
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lineStyle: {
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width: 2,
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color: '#5470C6' // Default color
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},
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areaStyle: {
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opacity: 0.8,
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color: new echarts.graphic.LinearGradient(0, 0, 0, 1, [
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{
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offset: 0,
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color: 'rgba(84,112,198,0.3)'
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},
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{
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offset: 1,
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color: 'rgba(84,112,198,0)'
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}
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])
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}
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}
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]
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};
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chart.setOption(option);
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};
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// 初始渲染
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updateChart();
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// 每5秒更新一次数据
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const intervalId = setInterval(updateChart, 5000);
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window.addEventListener('resize', () => {
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chart.resize();
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});
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onUnmounted(() => {
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clearInterval(intervalId);
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});
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};
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const hydraulicOilTemperatureData: any[] = [];
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const hydraulicOilPressureData: any[] = [];
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const mainMotorCurrentData: any[] = [];
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const screwSpeedData: any[] = [];
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const moldClampingForceData: any[] = [];
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const injectionPressureData: any[] = [];
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const injectionSpeedData: any[] = [];
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const barrelTemperatureData: any[] = [];
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const coolingWaterTemperatureData: any[] = [];
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const coolingWaterFlowData: any[] = [];
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const ejectorPositionData: any[] = [];
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const cycleTimeData: any[] = [];
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// initChart('hydraulicOilTemperatureChart', '液压油温', hydraulicOilTemperatureData, '°C', 50, 2);
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// initChart('hydraulicOilPressureChart', '液压油压', hydraulicOilPressureData, 'MPa', 150, 5);
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// initChart('mainMotorCurrentChart', '主电机电流', mainMotorCurrentData, 'A', 80, 3);
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initChart('screwSpeedChart', '螺杆转速', screwSpeedData, 'rpm', 100, 10);
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initChart('moldClampingForceChart', '锁模力', moldClampingForceData, 'kN', 1000, 50);
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initChart('injectionPressureChart', '注射压力', injectionPressureData, 'MPa', 1200, 80);
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initChart('injectionSpeedChart', '注射速度', injectionSpeedData, 'mm/s', 150, 10);
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initChart('barrelTemperatureChart', '料筒温度', barrelTemperatureData, '°C', 240, 3);
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initChart('coolingWaterTemperatureChart', '冷却水温度', coolingWaterTemperatureData, '°C', 25, 2);
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// initChart('coolingWaterFlowChart', '冷却水流量', coolingWaterFlowData, 'L/min', 30, 3);
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// initChart('ejectorPositionChart', '顶出位置', ejectorPositionData, 'mm', 50, 5);
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// initChart('cycleTimeChart', '循环时间', cycleTimeData, 's', 30, 2);
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}
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});
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</script>
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<template>
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<div class="device-detail-container">
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<a-page-header :sub-title="deviceInfo.deviceName" title="注塑机预测性维护详情" @back="() => $router.go(-1)" />
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<a-row :gutter="16" class="mt-4">
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<!-- 设备图片和设备基本信息合并 -->
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<a-col :span="10">
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<a-card :style="{ height: '440px' }" class="mb-4" title="设备信息">
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<a-row :gutter="16">
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<a-col :span="12">
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<div class="device-image-container">
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<img :src="deviceInfo.imageUrl" alt="设备图片" class="device-image" />
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</div>
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</a-col>
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<a-col :span="12">
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<a-descriptions :column="1" bordered>
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<a-descriptions-item label="设备名称">{{ deviceInfo.deviceName }}</a-descriptions-item>
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<a-descriptions-item label="设备类型">{{ deviceInfo.deviceType }}</a-descriptions-item>
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<a-descriptions-item label="设备编号">{{ deviceInfo.deviceId }}</a-descriptions-item>
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<a-descriptions-item label="安装日期">{{ deviceInfo.installDate }}</a-descriptions-item>
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<a-descriptions-item label="使用年限">{{ deviceInfo.serviceLife }}年</a-descriptions-item>
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<a-descriptions-item label="当前状态">
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<a-tag :color="deviceInfo.statusColor">{{ deviceInfo.status }}</a-tag>
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</a-descriptions-item>
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</a-descriptions>
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</a-col>
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</a-row>
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</a-card>
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</a-col>
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<!-- 设备健康状态与维护建议 -->
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<a-col :span="14">
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<a-card :style="{ height: '440px' }" class="mb-4" title="设备健康状态与维护建议">
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<a-row :gutter="16">
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<a-col :span="8">
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<a-statistic
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:precision="0"
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:value="healthData.overallHealth"
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:value-style="{ color: healthData.healthColor }"
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suffix="%"
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title="整体健康度"
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/>
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</a-col>
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<a-col :span="8">
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<a-statistic :value="healthData.predictedLife" suffix="天" title="预测剩余寿命" />
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</a-col>
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<a-col :span="8">
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<a-statistic :value="healthData.riskLevel" :value-style="{ color: healthData.riskColor }" title="故障风险等级" />
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</a-col>
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</a-row>
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<div class="mt-4">
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<a-progress :percent="healthData.overallHealth" :show-info="false" :stroke-color="healthData.healthColor" />
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</div>
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<a-divider orientation="left">预测性维护建议</a-divider>
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<a-table :columns="maintenanceColumns" :data-source="maintenanceData" :pagination="false" size="small">
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<template #urgency="{ text }">
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<a-tag :color="getUrgencyColor(text)">{{ text }}</a-tag>
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</template>
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<template #action="{ record }">
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<a-button size="small" type="link" @click="handleMaintenance(record)">处理</a-button>
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</template>
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</a-table>
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</a-card>
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</a-col>
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</a-row>
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<a-col :span="24">
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<a-card class="mb-4" title="设备数据">
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<a-row :gutter="[16, 16]">
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<a-col :span="4">
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<a-statistic :value="healthData.injectionCount" suffix="min" title="总开机时间">
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<template #prefix>
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<LineChartOutlined />
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</template>
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</a-statistic>
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</a-col>
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<a-col :span="4">
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<a-statistic :value="healthData.clampingCount" suffix="次" title="总循环次数">
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<template #prefix>
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<LineChartOutlined />
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</template>
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</a-statistic>
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</a-col>
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<a-col :span="4">
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<a-statistic :value="healthData.productionCycle" suffix="s" title="生产周期">
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<template #prefix>
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<FieldTimeOutlined />
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</template>
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</a-statistic>
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</a-col>
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<a-col :span="4">
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<a-statistic :value="healthData.energyConsumption" suffix="kWh" title="能耗">
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<template #prefix>
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<ThunderboltOutlined />
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</template>
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</a-statistic>
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</a-col>
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<a-col :span="4">
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<a-statistic :value="healthData.yieldRate" suffix="%" title="良品率">
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<template #prefix>
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<CheckCircleOutlined />
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</template>
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</a-statistic>
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</a-col>
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<!-- <a-col :span="4">-->
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<!-- <a-statistic :value="healthData.downtime" suffix="s" title="出错停机时间">-->
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<!-- <template #prefix>-->
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<!-- <FieldTimeOutlined />-->
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<!-- </template>-->
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<!-- </a-statistic>-->
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<!-- </a-col>-->
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</a-row>
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</a-card>
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</a-col>
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<!-- 实时数据趋势图 -->
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<a-card class="mb-4" title="实时数据趋势图">
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<!-- <a-row :gutter="16">-->
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<!-- <a-col :span="8">-->
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<!-- <div id="hydraulicOilTemperatureChart" style="height: 300px"></div>-->
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<!-- </a-col>-->
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<!-- <a-col :span="8">-->
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<!-- <div id="hydraulicOilPressureChart" style="height: 300px"></div>-->
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<!-- </a-col>-->
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<!-- <a-col :span="8">-->
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<!-- <div id="mainMotorCurrentChart" style="height: 300px"></div>-->
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<!-- </a-col>-->
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<!-- </a-row>-->
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<a-row :gutter="16" class="mt-4">
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<a-col :span="8">
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<div id="screwSpeedChart" style="height: 300px"></div>
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</a-col>
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<a-col :span="8">
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<div id="barrelTemperatureChart" style="height: 300px"></div>
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</a-col>
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<a-col :span="8">
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<div id="injectionPressureChart" style="height: 300px"></div>
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</a-col>
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</a-row>
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<a-row :gutter="16" class="mt-4">
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<a-col :span="8">
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<div id="injectionSpeedChart" style="height: 300px"></div>
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</a-col>
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<a-col :span="8">
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<div id="moldClampingForceChart" style="height: 300px"></div>
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</a-col>
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<a-col :span="8">
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<div id="coolingWaterTemperatureChart" style="height: 300px"></div>
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</a-col>
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</a-row>
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<!-- <a-row :gutter="16" class="mt-4">-->
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<!-- <a-col :span="8">-->
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<!-- <div id="coolingWaterFlowChart" style="height: 300px"></div>-->
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<!-- </a-col>-->
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<!-- <a-col :span="8">-->
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<!-- <div id="ejectorPositionChart" style="height: 300px"></div>-->
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<!-- </a-col>-->
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<!-- <a-col :span="8">-->
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<!-- <div id="cycleTimeChart" style="height: 300px"></div>-->
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<!-- </a-col>-->
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<!-- </a-row>-->
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</a-card>
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<a-row :gutter="16">
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<!-- 备件寿命预测 -->
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<a-col :span="12">
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<a-card class="mb-4" title="备件寿命预测">
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<a-table :columns="sparePartColumns" :data-source="sparePartData" :pagination="false" size="small">
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<template #status="{ text }">
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<a-tag :color="getStatusColor(text)">{{ text }}</a-tag>
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</template>
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</a-table>
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</a-card>
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</a-col>
|
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<!-- 历史维护记录 -->
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<a-col :span="12">
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<a-card class="mb-4" title="历史维护记录">
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<a-timeline>
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<a-timeline-item v-for="item in historyData" :key="item.id" :color="item.color">
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<p>{{ item.date }} - {{ item.type }}：{{ item.description }}</p>
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</a-timeline-item>
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</a-timeline>
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</a-card>
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</a-col>
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</a-row>
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</div>
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</template>
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<style scoped>
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.device-detail-container {
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padding: 20px;
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background-color: #f0f2f5;
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}
|
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.device-image-container {
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display: flex;
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justify-content: center;
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align-items: center;
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height: 330px;
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}
|
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.device-image {
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max-width: 100%;
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max-height: 100%;
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object-fit: contain;
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}
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.mb-4 {
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margin-bottom: 16px;
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}
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.mt-4 {
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margin-top: 16px;
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}
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</style>
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