干燥机配套车间生产管理系统/云平台服务端
zhuguifei
2024-11-29 339515558253d776769dc2e2560bbb4a0450c989
jeecg-module-dry/jeecg-module-dry-biz/src/main/java/org/jeecg/modules/dry/service/impl/DryRealTimeDataServiceImpl.java
old mode 100644 new mode 100755
@@ -1,41 +1,40 @@
package org.jeecg.modules.dry.service.impl;
import cn.hutool.core.bean.BeanUtil;
import cn.hutool.core.thread.ThreadUtil;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.alibaba.fastjson.TypeReference;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import lombok.extern.slf4j.Slf4j;
import org.apache.mina.core.service.IoAcceptor;
import org.apache.mina.core.service.IoHandler;
import org.apache.commons.lang3.StringUtils;
import org.apache.mina.core.session.IoSession;
import org.jeecg.common.api.CommonAPI;
import org.eclipse.paho.client.mqttv3.MqttException;
import org.eclipse.paho.client.mqttv3.MqttMessage;
import org.jeecg.common.api.vo.Result;
import org.jeecg.common.config.TenantContext;
import org.jeecg.common.config.mqtoken.UserTokenContext;
import org.jeecg.common.constant.CommonCacheConstant;
import org.jeecg.common.constant.CommonConstant;
import org.jeecg.common.constant.MqttConstant;
import org.jeecg.common.system.util.JwtUtil;
import org.jeecg.common.util.DateUtils;
import org.jeecg.common.util.RedisUtil;
import org.jeecg.common.util.SpringContextUtils;
import org.jeecg.modules.dry.common.CacheConstants;
import org.jeecg.modules.dry.entity.*;
import org.jeecg.modules.dry.mqtt.MqMessage;
import org.jeecg.modules.dry.mqtt.MqttUtil;
import org.jeecg.modules.dry.service.*;
import org.jeecg.modules.dry.socket.ServerHandler;
import org.jeecg.modules.dry.socket.SocketServerConfig;
import org.jeecg.modules.dry.util.DryUtil;
import org.jeecg.modules.dry.vo.*;
import org.jetbrains.annotations.NotNull;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.io.IOException;
import java.io.ObjectOutputStream;
import java.net.Socket;
import java.text.DecimalFormat;
import java.util.ArrayList;
import java.util.List;
import java.util.Map;
import java.util.Set;
import java.util.*;
import java.util.stream.Collectors;
@Slf4j
@Service
@@ -49,6 +48,9 @@
    private IDryHerbService herbService;
    @Autowired
    private IDryHerbFormulaService dryHerbFormulaService;
    @Autowired
    private IDryEquipmentService equipmentService;
    @Autowired
@@ -58,11 +60,16 @@
    private IDryProdRecordService prodRecordService;
    @Autowired
    private CommonAPI commonAPI;
    private IDryFaultRecordService faultRecordService;
    private String token;
    @Value(value = "${jeecg.mqtt.role}")
    private String role;
    @Autowired
    private MqttUtil mqttUtil;
    public String getTemporaryToken() {
        if (token == null) {
@@ -96,10 +103,15 @@
            // 根据租户id和工单号查询数据库是否有记录,有则返回,没有则新增一条再返回
            orderVo = getOrSaveDryOrderVoDB(realTimeDataVo);
        }
        if (orderVo == null) {
            log.error("工单不存在,工单号:"+realTimeDataVo.getWorkorder()+",设备:" + realTimeDataVo.getMachineid() +",药材:" + realTimeDataVo.getName());
            return Result.error("工单不存在");
        }
        // 2 更新工单实时数据
        // 2.1 将工单中的数据替换为最新数据
        realTimeDataVo.setOrderId(orderVo.getId());
        orderVo.setInitial(realTimeDataVo.getMoisture1());
        orderVo.setDryTime(realTimeDataVo.getTime3());
        orderVo.setDelay(realTimeDataVo.getDelay());
@@ -124,7 +136,7 @@
        orderVo.setState_valve(realTimeDataVo.getState_valve());
        orderVo.setOrderStatus(realTimeDataVo.getWorkorder_status());
        orderVo.setEqp_status(realTimeDataVo.getEqp_status());
        orderVo.setEqp_state(realTimeDataVo.getEqp_state());
//        orderVo.setEqp_state(realTimeDataVo.getEqp_state());
        orderVo.setWarning(realTimeDataVo.getEqp_warning());
        orderVo.setFault(realTimeDataVo.getEqp_fault());
        orderVo.setLevel(realTimeDataVo.getLevel());
@@ -186,7 +198,7 @@
        orderVo.getBellowsTemp().put(realTimeDataVo.getTime3(), realTimeDataVo.getTemp2());
        // 2.3 更新到redis缓存
        redisUtil.hset(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode(),
                realTimeDataVo.getTenantid()+"_"+realTimeDataVo.getMachineid(),orderVo, 600000);
                realTimeDataVo.getTenantid()+"_"+realTimeDataVo.getMachineid(),orderVo, 60*60);
        return Result.ok();
    }
@@ -219,6 +231,7 @@
            }
        // 3 数据库没有则新增一条数据
        } else {
            orderVo = saveNewOrder(realTimeDataVo);
        }
        return orderVo;
@@ -229,17 +242,26 @@
     * @param realTimeDataVo
     * @return
     */
    @NotNull
    private DryOrderVo saveNewOrder(RealTimeDataVo realTimeDataVo) {
        DryOrderVo orderVo;
        // 查询药材
        DryHerb herb =  queryHerbByIndexTenant(realTimeDataVo);
        // 查询设备
        DryEquipment equ = queryEquipmentByCodeTenant(realTimeDataVo);
        if (equ == null) {
            log.error("未找到设备:"+realTimeDataVo.getIndex() +","+realTimeDataVo.getName() +",机台:" + realTimeDataVo.getMachineid());
            return null;
        }
        // 查询药材
        DryHerbFormula herbFormula =  queryHerbByIndexTenant(realTimeDataVo);
        if (herbFormula == null) {
            log.error("未找到药材:"+realTimeDataVo.getIndex() +","+realTimeDataVo.getName() +",机台:" + realTimeDataVo.getMachineid());
            return null;
        }
        // 创建新工单
        orderVo = new DryOrderVo(realTimeDataVo);
        orderVo.setHerbId(herb.getId());
        orderVo.setHerbId(herbFormula.getId());
        orderVo.setEquId(equ.getId());
        DryOrder dryOrder = BeanUtil.toBean(orderVo, DryOrder.class);
        boolean save = dryOrderService.save(dryOrder);
@@ -258,8 +280,24 @@
        queryWrapper.eq(DryEquipment::getCode, realTimeDataVo.getMachineid());
        DryEquipment one = equipmentService.getOne(queryWrapper);
        if (one == null) {
            one = new DryEquipment(realTimeDataVo);
            equipmentService.save(one);
            log.error(role+"保存实时数据,未找到设备:"+realTimeDataVo.getMachineid());
//            one = new DryEquipment(realTimeDataVo);
//            equipmentService.save(one);
            if (MqttConstant.ROLE_ADMIN.equals(role)) {
                MqttMessage mqttMessage = new MqttMessage();
                mqttMessage.setQos(0);
                JSONObject object = new JSONObject();
                object.put("code", realTimeDataVo.getMachineid());
                object.put("tenantId", realTimeDataVo.getTenantid());
                mqttMessage.setPayload(object.toJSONString().getBytes());
                try {
                    mqttUtil.getMqttClient().publish(MqttConstant.SERVICE_REQ_PREFIX ,mqttMessage);
                }catch (MqttException e) {
                    e.printStackTrace();
                }
            }
            return null;
        }
        return one;
    }
@@ -269,14 +307,16 @@
     * @param realTimeDataVo
     * @return
     */
    private DryHerb queryHerbByIndexTenant(RealTimeDataVo realTimeDataVo) {
        LambdaQueryWrapper<DryHerb> queryWrapper = new LambdaQueryWrapper<>();
        queryWrapper.eq(DryHerb::getTenantId, realTimeDataVo.getTenantid());
        queryWrapper.eq(DryHerb::getCode, realTimeDataVo.getIndex());
        DryHerb one = herbService.getOne(queryWrapper);
    private DryHerbFormula queryHerbByIndexTenant(RealTimeDataVo realTimeDataVo) {
        LambdaQueryWrapper<DryHerbFormula> queryWrapper = new LambdaQueryWrapper<>();
        queryWrapper.eq(DryHerbFormula::getTenantId, realTimeDataVo.getTenantid());
        queryWrapper.eq(DryHerbFormula::getName, realTimeDataVo.getName());
        DryHerbFormula one = dryHerbFormulaService.getOne(queryWrapper);
        if (one == null) {
            one = new DryHerb(realTimeDataVo);
            herbService.save(one);
            one = new DryHerbFormula(realTimeDataVo);
            DryEquipment dryEquipment = equipmentService.selectByTenantIdEquipmentId(realTimeDataVo.getTenantid() + "", realTimeDataVo.getMachineid());
            one.setEqpType(dryEquipment.getType());
            dryHerbFormulaService.save(one);
        }
        return one;
    }
@@ -288,8 +328,8 @@
     */
    private void saveOrderTrendVo(DryOrderTrendVo trendVo, DryOrderVo orderVo) {
        //判断 实时含水率 或 实时重量有没有变化,有变化则更新
        if(orderVo.getTrendVo() == null
                || trendVo.getWeight() < orderVo.getTrendVo().getWeight()
        if(orderVo.getTrendVo() == null && trendVo != null && trendVo.getWeight() > 0
                || orderVo.getTrendVo()!=null &&  trendVo.getWeight() < orderVo.getTrendVo().getWeight()
                ) {
            DryOrder byId = dryOrderService.getById(orderVo.getId());
            // 将最新结果更新到工单
@@ -315,39 +355,53 @@
    public Result<?> queryMachineRealTImeData(RealTimeDataVo realTimeDataVo) {
        TenantContext.setTenant(realTimeDataVo.getTenantid()+"");
        // 查询所有机台,查询语句组装
        LambdaQueryWrapper<DryEquipment> queryWrapper = new LambdaQueryWrapper<>();
        queryWrapper.eq(DryEquipment::getTenantId, realTimeDataVo.getTenantid());
        queryWrapper.eq(DryEquipment::getEnable, "Y");
        queryWrapper.orderByAsc(DryEquipment::getCode);
        // 查询所有机台
        List<DryEquipment> dryEquipments = equipmentService.list(queryWrapper);
        // 机台列表,用于效率对比
        List<String> list = new ArrayList<>();
        // 效率列表,用于效率对比
        List<Double> dList = new ArrayList<>();
        // 查询当前机台工单
        DryOrderVo orderVo = (DryOrderVo) redisUtil.hget(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode(), realTimeDataVo.getTenantid() + "_" + realTimeDataVo.getMachineid());
            try {
            // 如果有可用机台
                if (dryEquipments != null && dryEquipments.size() > 0) {
                // 查询其它机台工单
                    dryEquipments.stream().forEach(item -> {
                    // 获取工单
                        DryOrderVo order = (DryOrderVo) redisUtil.hget(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode(), realTimeDataVo.getTenantid() + "_" + item.getCode());
                        if (order != null) {
                            double v = order.getOriginWeight() - order.getYield();
                            list.add(item.getName().substring(0, item.getName().indexOf('#')+1));
                            if (v > 0 && order.getDryTime()>0) {
                    if (order != null) {
                        // 计算干燥效率,用于对比
                        DryOrderTrendVo dryOrderTrendVo = order.getDetailList().get(order.getDetailList().size() - 1);
                        double v = order.getOriginWeight() - dryOrderTrendVo.getWeight();
                        if (v > 0 && dryOrderTrendVo.getTotalTime()>0) {
                                DecimalFormat df = new DecimalFormat("#.00");
                                dList.add(Double.valueOf(df.format(v / order.getDryTime() * 60)));
                            dList.add(Double.valueOf(df.format(v / dryOrderTrendVo.getTotalTime() * 60)));
                            } else {
                                dList.add(50d);
                            }
                    } else {
                        // 如果没有生产,效率置0
                        dList.add(0d);
                        }
                    });
                }
                if (orderVo != null) {
                // 将效率对比数据放入当前机台实时数据中返回
                    orderVo.setCompEqpNum(list);
                    orderVo.setCompEqpEffic(dList);
                // 查询近十次效率和能能耗平均
                dryOrderService.queryRecentOrderAvg(orderVo);
                }
            }catch (Exception e) {
                e.printStackTrace();
@@ -419,4 +473,162 @@
        //redisUtil.get(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode()
        return Result.OK(orderVo);
    }
    @Override
    public Result<?> statisticsDataHandle(StatisticsDataVo statsDataVo) {
        return null;
    }
    @Override
    public Result<?> fitFultRecord(RealTimeDataVo vo) {
        TenantContext.setTenant(vo.getTenantid()+"");
        ThreadUtil.execute(() -> {
            try {
                //解析存储报警数据
                List<DryFaultRecord> faultRecords1 = fitFault(vo.getEqp_fault(), vo.getWorkorder(), vo.getTenantid(), vo.getMachineid(), 1);
                List<DryFaultRecord> faultRecords2 = fitFault(vo.getEqp_warning(), vo.getWorkorder(), vo.getTenantid(), vo.getMachineid(), 2);
                faultRecords1.addAll(faultRecords2);
                //处理结束后,将redis中实时数据发送至云服务器
                    Map<Object, Object> toCloudFaultMap = redisUtil.hmget(MqttConstant.MQTT_REAL_FAULT);
                    if(!toCloudFaultMap.isEmpty()){
                        MqMessage< Map<Object, Object>> message = new MqMessage<>();
                        message.setData(toCloudFaultMap);
                        message.setTentId(vo.getTenantid()+"");
                        MqttMessage mqttMessage = new MqttMessage();
                        mqttMessage.setQos(0);
                        mqttMessage.setPayload(JSON.toJSONString(message).getBytes());
                        mqttUtil.getMqttClient().publish(MqttConstant.TENANT_UP_PREFIX_REAL_FAULT_DATA,mqttMessage);
                    }
                //要保存的历史故障
                if(!faultRecords1.isEmpty()){
                    MqMessage<List<DryFaultRecord>> message = new MqMessage<>();
                    message.setData(faultRecords1);
                    message.setTentId(vo.getTenantid()+"");
                    MqttMessage mqttMessage = new MqttMessage();
                    mqttMessage.setQos(0);
                    mqttMessage.setPayload((JSON.toJSONString(message).getBytes()));
                    mqttUtil.getMqttClient().publish(MqttConstant.TENANT_UP_PREFIX_FAULT_DATA,mqttMessage);
                }
            } catch (Exception e) {
                e.printStackTrace();
            }
        });
        return null;
    }
    /**
     * 解析存储故障数据
     * TODO 保证原子性
     * @param fault 故障数据
     * @param orderId 工单
     * @param tenantId 租户
     * @param machineId 设备
     * @param faultType 故障类型
     * @return 组装好故障数据
     */
    private List<DryFaultRecord> fitFault(String fault, String orderId,Integer tenantId,String machineId,Integer faultType){
        List<DryFaultRecord> result = new ArrayList<>();
        //数据样本:"eqp_fault": "滚筒降超时-报警,风机过流报警,滚筒升超时-报警,风箱升报警",
        System.err.println((faultType == 1 ? "类型:故障" : "类型:报警") +  DateUtils.formatDateTime()+"--"+fault);
        //redis中的故障
        Map<Object, Object> rFauMap = redisUtil.hmget(MqttConstant.MQTT_REAL_FAULT);
        Map<String, Object> redFauMap = rFauMap.entrySet().stream()
                .collect(Collectors.toMap(
                        entry -> entry.getKey().toString(),  // 键转换为字符串
                        entry -> entry.getValue()
                ));
        //没有生成工单的故障数据不存储
        if(StringUtils.isEmpty(orderId)){
            return result;
        }
        if(StringUtils.isEmpty(fault) && rFauMap.isEmpty()){
            return result;
        }
        //1.解析数据
        String[] eqpFaults = fault.split(",");
        Map<String,DryFaultRecord> addFauMap = new HashMap<>();
        Map<String,DryFaultRecord> realFauMap = new HashMap<>();
        for (int i = 0; i < eqpFaults.length; i++) {
            String eqpFault = eqpFaults[i];
            //避免空字符串
            if(StringUtils.isEmpty(eqpFault.trim())) continue;
            //1.1检查mqtt中是否已存在这个故障
            String redisKey = String.format("%s_%s_%s", tenantId, machineId,eqpFault).trim();
            realFauMap.put(redisKey, new DryFaultRecord());
            DryFaultRecordVo  rFault = (DryFaultRecordVo) redisUtil.hget(MqttConstant.MQTT_REAL_FAULT,redisKey);
            //1.2如果redis不存在则存入(存故障开始)
            if(rFault ==null){
                //组装缓存数据
//                DryFaultRecord faultRecord = new DryFaultRecord(orderId,tenantId,eqpFault,faultType,new Date(),null);
//                addFauMap.put(redisKey,faultRecord);
                Map<String, DryEquipment> equipmentMap = equipmentService.queryEquByTenantId(tenantId);
                String tenantName = (String) redisUtil.hget(CommonCacheConstant.SYS_CACHE_TENANT, tenantId + "");
                DryFaultRecordVo vo = new DryFaultRecordVo(orderId,tenantId,eqpFault,faultType,new Date(),null,1,equipmentMap.get(machineId).getName(),tenantName);
                addFauMap.put(redisKey,vo);
            }else {
                //如果数据已存在,且计数大于1就重置计数(计数3次后判定故障结束,3次之前重新上报故障说明故障还在持续 需要重新计数)
                if(rFault.getECount()!=null && rFault.getECount() > 1){
                    rFault.setECount(1);
                    redisUtil.hset(MqttConstant.MQTT_REAL_FAULT,redisKey,rFault);
                    System.err.println("报警次数重置 clear clear ,key-"+redisKey);
                }
            }
        }
        //1.3缓存至redis
        //合并数据
        addFauMap.forEach((key, value) -> redFauMap.putIfAbsent(key, value));
        //没有新故障数据不用覆盖
        if(!addFauMap.isEmpty()){
            redisUtil.hmset(MqttConstant.MQTT_REAL_FAULT,redFauMap);
        }
        //2检测已结束的故障
        //2.1如果实时数据不存在redis存在则代表故障结束,存入数据库
        Map<Object, Object> curFauMap = redisUtil.hmget(MqttConstant.MQTT_REAL_FAULT);
        curFauMap.keySet().stream()
                //特别注意,多个报警类型共用方法需要区分类型
                .filter(key -> !realFauMap.containsKey(key) && ((DryFaultRecordVo)curFauMap.get(key)).getFaultType() == faultType)
                .forEach(key -> {
                    DryFaultRecordVo vo = (DryFaultRecordVo)redFauMap.get(key);
                    vo.setECount(vo.getECount()+1);
                    if(redisUtil.hget(MqttConstant.MQTT_REAL_FAULT,key.toString())!=null){
                        //更新次数
                        redisUtil.hset(MqttConstant.MQTT_REAL_FAULT,key.toString(),vo);
                        System.err.println("报警次数更新,key-"+key);
                    }
                    if(vo.getECount()>=3){
                        vo.setEndTime(new Date());
                        //TODO 结束超过某个时间区间判定为错误数据
                        faultRecordService.save(vo);
                        redisUtil.hdel(MqttConstant.MQTT_REAL_FAULT,key);
                        result.add(vo);
                        System.err.println((faultType == 1 ? "类型:故障" : "类型:报警") +  DateUtils.formatDateTime()+"存入数据库");
                    }
                });
        return result;
    }
}