干燥机配套车间生产管理系统/云平台服务端
baoshiwei
2024-11-07 8ac4d9334df66aaf3f06c00d6587d683d033bfc0
jeecg-module-dry/jeecg-module-dry-biz/src/main/java/org/jeecg/modules/dry/service/impl/DryRealTimeDataServiceImpl.java
@@ -5,27 +5,47 @@
import com.alibaba.fastjson.TypeReference;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import lombok.extern.slf4j.Slf4j;
import org.apache.mina.core.service.IoAcceptor;
import org.apache.mina.core.service.IoHandler;
import org.apache.mina.core.session.IoSession;
import org.apache.shiro.SecurityUtils;
import org.eclipse.paho.client.mqttv3.MqttClient;
import org.eclipse.paho.client.mqttv3.MqttException;
import org.eclipse.paho.client.mqttv3.MqttMessage;
import org.jeecg.common.api.CommonAPI;
import org.jeecg.common.api.vo.Result;
import org.jeecg.common.config.TenantContext;
import org.jeecg.common.config.mqtoken.UserTokenContext;
import org.jeecg.common.constant.CommonConstant;
import org.jeecg.common.constant.MqttConstant;
import org.jeecg.common.system.util.JwtUtil;
import org.jeecg.common.system.vo.LoginUser;
import org.jeecg.common.util.RedisUtil;
import org.jeecg.common.util.SpringContextUtils;
import org.jeecg.modules.dry.common.CacheConstants;
import org.jeecg.modules.dry.entity.DryEquipment;
import org.jeecg.modules.dry.entity.DryHerb;
import org.jeecg.modules.dry.entity.DryOrder;
import org.jeecg.modules.dry.entity.DryOrderTrend;
import org.jeecg.modules.dry.entity.*;
import org.jeecg.modules.dry.mqtt.MqttUtil;
import org.jeecg.modules.dry.service.*;
import org.jeecg.modules.dry.vo.DryOrderTrendVo;
import org.jeecg.modules.dry.vo.DryOrderVo;
import org.jeecg.modules.dry.vo.RealTimeDataVo;
import org.jeecg.modules.dry.socket.ServerHandler;
import org.jeecg.modules.dry.socket.SocketServerConfig;
import org.jeecg.modules.dry.util.DryUtil;
import org.jeecg.modules.dry.vo.*;
import org.jetbrains.annotations.NotNull;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import javax.security.auth.login.LoginContext;
import java.io.IOException;
import java.io.ObjectOutputStream;
import java.net.Socket;
import java.text.DecimalFormat;
import java.util.ArrayList;
import java.util.List;
import java.util.Map;
import java.util.Set;
@Slf4j
@Service
public class DryRealTimeDataServiceImpl implements IDryRealTimeDataService {
@@ -38,16 +58,45 @@
    private IDryHerbService herbService;
    @Autowired
    private IDryHerbFormulaService dryHerbFormulaService;
    @Autowired
    private IDryEquipmentService equipmentService;
    @Autowired
    private RedisUtil redisUtil;
    @Autowired
    private IDryProdRecordService prodRecordService;
    private String token;
    @Value(value = "${jeecg.mqtt.role}")
    private String role;
    @Autowired
    private MqttUtil mqttUtil;
    public String getTemporaryToken() {
        if (token == null) {
            RedisUtil redisUtil = SpringContextUtils.getBean(RedisUtil.class);
            // 模拟登录生成Token
            token = JwtUtil.sign("admin", "b668043e3ea4bc2d");
            // 设置Token缓存有效时间为 5 分钟
            redisUtil.set(CommonConstant.PREFIX_USER_TOKEN + token, token);
            redisUtil.expire(CommonConstant.PREFIX_USER_TOKEN + token, 5 * 60 * 1000);
        }
        return token;
    }
    @Override
    @Transactional
    public Result<?> realTimeDataHandle(RealTimeDataVo realTimeDataVo) {
        TenantContext.setTenant(realTimeDataVo.getTenantid()+"");
        log.info("实时数据:"+realTimeDataVo.toString());
       // log.info("实时数据:"+realTimeDataVo.toString());
        // 1 查询或创建工单
        // 1.1 从redis取出工单缓存
@@ -61,10 +110,15 @@
            // 根据租户id和工单号查询数据库是否有记录,有则返回,没有则新增一条再返回
            orderVo = getOrSaveDryOrderVoDB(realTimeDataVo);
        }
        if (orderVo == null) {
            log.error("工单不存在,工单号:"+realTimeDataVo.getWorkorder()+",设备:" + realTimeDataVo.getMachineid() +",药材:" + realTimeDataVo.getName());
            return Result.error("工单不存在");
        }
        // 2 更新工单实时数据
        // 2.1 将工单中的数据替换为最新数据
        realTimeDataVo.setOrderId(orderVo.getId());
        orderVo.setInitial(realTimeDataVo.getMoisture1());
        orderVo.setDryTime(realTimeDataVo.getTime3());
        orderVo.setDelay(realTimeDataVo.getDelay());
@@ -88,14 +142,70 @@
        orderVo.setState_windbox(realTimeDataVo.getState_windbox());
        orderVo.setState_valve(realTimeDataVo.getState_valve());
        orderVo.setOrderStatus(realTimeDataVo.getWorkorder_status());
        orderVo.setEqp_status(realTimeDataVo.getEqp_status());
//        orderVo.setEqp_state(realTimeDataVo.getEqp_state());
        orderVo.setWarning(realTimeDataVo.getEqp_warning());
        orderVo.setFault(realTimeDataVo.getEqp_fault());
        orderVo.setLevel(realTimeDataVo.getLevel());
        DryOrderTrendVo trendVo = new DryOrderTrendVo(realTimeDataVo);
        // 2.2 保存工单含水率变化 或 重量变化
        if(realTimeDataVo.getReport_flag()) {
            DryProdRecord prodRecord = new DryProdRecord();
            prodRecord.setReportHeadName(realTimeDataVo.getReport_head_name());
            prodRecord.setReportHeadBatch(realTimeDataVo.getReport_head_batch());
            prodRecord.setReportHeadNum(realTimeDataVo.getReport_head_num());
            prodRecord.setReportHeadMachine(realTimeDataVo.getReport_head_machine());
            prodRecord.setReportHeadAccepter(realTimeDataVo.getReport_head_accepter());
            prodRecord.setReportHeadDate(realTimeDataVo.getReport_head_date());
            prodRecord.setReportHeadLeader(realTimeDataVo.getReport_head_leader());
            prodRecord.setReportHeadTecher(realTimeDataVo.getReport_head_techer());
            prodRecord.setReportCheckField(realTimeDataVo.getReport_check_field()?1:0);
            prodRecord.setReportCheckFile(realTimeDataVo.getReport_check_file()?1:0);
            prodRecord.setReportCheckTag(realTimeDataVo.getReport_check_tag()?1:0);
            prodRecord.setReportCheckTool(realTimeDataVo.getReport_check_tool()?1:0);
            prodRecord.setReportCheckMan(realTimeDataVo.getReport_check_man());
            prodRecord.setReportCheckStatus(realTimeDataVo.getReport_check_status()?1:0);
            prodRecord.setReportCheckQa(realTimeDataVo.getReport_check_qa());
            prodRecord.setReportCheckRecord(realTimeDataVo.getReport_check_record());
            prodRecord.setReportProductView(realTimeDataVo.getReport_product_view()?1:0);
            prodRecord.setReportProductWind(realTimeDataVo.getReport_product_wind()?1:0);
            prodRecord.setReportProductSun(realTimeDataVo.getReport_product_sun()?1:0);
            prodRecord.setReportProductLowDry(realTimeDataVo.getReport_product_low_dry()?1:0);
            prodRecord.setReportProductDry(realTimeDataVo.getReport_product_dry()?1:0);
            prodRecord.setReportProductStart(realTimeDataVo.getReport_product_start());
            prodRecord.setReportProductEnd(realTimeDataVo.getReport_product_end());
            prodRecord.setReportProductTotal(realTimeDataVo.getReport_product_total());
            prodRecord.setReportProductCheck(realTimeDataVo.getReport_product_check()?1:0);
            prodRecord.setReportProductMan1(realTimeDataVo.getReport_product_man1());
            prodRecord.setReportProductMan2(realTimeDataVo.getReport_product_man2());
            prodRecord.setReportProductWeight(realTimeDataVo.getReport_product_weight());
            prodRecord.setReportProductWaste(realTimeDataVo.getReport_product_waste());
            prodRecord.setReportProductUse(realTimeDataVo.getReport_product_use());
            prodRecord.setReportProductQa(realTimeDataVo.getReport_product_qa());
            prodRecord.setReportCleanMachine(realTimeDataVo.getReport_clean_machine()?1:0);
            prodRecord.setReportCleanWaste(realTimeDataVo.getReport_clean_waste()?1:0);
            prodRecord.setReportCleanTool(realTimeDataVo.getReport_clean_tool()?1:0);
            prodRecord.setReportCleanDoor(realTimeDataVo.getReport_clean_door()?1:0);
            prodRecord.setReportCleanBox(realTimeDataVo.getReport_clean_box()?1:0);
            prodRecord.setReportCleanRecord(realTimeDataVo.getReport_clean_record()?1:0);
            prodRecord.setReportCleanDate(realTimeDataVo.getReport_clean_date());
            prodRecord.setReportCleanMan(realTimeDataVo.getReport_clean_man());
            prodRecord.setReportCleanConfirm(realTimeDataVo.getReport_clean_confirm()?1:0);
            prodRecord.setReportCleanQa(realTimeDataVo.getReport_clean_qa());
            prodRecordService.save(prodRecord);
        }
        saveOrderTrendVo(trendVo, orderVo);
        orderVo.setTrendVo(trendVo);
        orderVo.getBellowsTemp().put(realTimeDataVo.getTime3(), realTimeDataVo.getTemp2());
        // 2.3 更新到redis缓存
        redisUtil.hset(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode(),
                realTimeDataVo.getTenantid()+"_"+realTimeDataVo.getMachineid(),orderVo, 600000);
                realTimeDataVo.getTenantid()+"_"+realTimeDataVo.getMachineid(),orderVo, 60*60);
        return Result.ok();
    }
@@ -128,6 +238,7 @@
            }
        // 3 数据库没有则新增一条数据
        } else {
            orderVo = saveNewOrder(realTimeDataVo);
        }
        return orderVo;
@@ -138,17 +249,26 @@
     * @param realTimeDataVo
     * @return
     */
    @NotNull
    private DryOrderVo saveNewOrder(RealTimeDataVo realTimeDataVo) {
        DryOrderVo orderVo;
        // 查询药材
        DryHerb herb =  queryHerbByIndexTenant(realTimeDataVo);
        // 查询设备
        DryEquipment equ = queryEquipmentByCodeTenant(realTimeDataVo);
        if (equ == null) {
            log.error("未找到设备:"+realTimeDataVo.getIndex() +","+realTimeDataVo.getName() +",机台:" + realTimeDataVo.getMachineid());
            return null;
        }
        // 查询药材
        DryHerbFormula herbFormula =  queryHerbByIndexTenant(realTimeDataVo);
        if (herbFormula == null) {
            log.error("未找到药材:"+realTimeDataVo.getIndex() +","+realTimeDataVo.getName() +",机台:" + realTimeDataVo.getMachineid());
            return null;
        }
        // 创建新工单
        orderVo = new DryOrderVo(realTimeDataVo);
        orderVo.setHerbId(herb.getId());
        orderVo.setHerbId(herbFormula.getId());
        orderVo.setEquId(equ.getId());
        DryOrder dryOrder = BeanUtil.toBean(orderVo, DryOrder.class);
        boolean save = dryOrderService.save(dryOrder);
@@ -167,8 +287,24 @@
        queryWrapper.eq(DryEquipment::getCode, realTimeDataVo.getMachineid());
        DryEquipment one = equipmentService.getOne(queryWrapper);
        if (one == null) {
            one = new DryEquipment(realTimeDataVo);
            equipmentService.save(one);
            log.error(role+"保存实时数据,未找到设备:"+realTimeDataVo.getMachineid());
//            one = new DryEquipment(realTimeDataVo);
//            equipmentService.save(one);
            if (MqttConstant.ROLE_ADMIN.equals(role)) {
                MqttMessage mqttMessage = new MqttMessage();
                mqttMessage.setQos(0);
                JSONObject object = new JSONObject();
                object.put("code", realTimeDataVo.getMachineid());
                object.put("tenantId", realTimeDataVo.getTenantid());
                mqttMessage.setPayload(object.toJSONString().getBytes());
                try {
                    mqttUtil.getMqttClient().publish(MqttConstant.SERVICE_REQ_PREFIX ,mqttMessage);
                }catch (MqttException e) {
                    e.printStackTrace();
                }
            }
            return null;
        }
        return one;
    }
@@ -178,14 +314,16 @@
     * @param realTimeDataVo
     * @return
     */
    private DryHerb queryHerbByIndexTenant(RealTimeDataVo realTimeDataVo) {
        LambdaQueryWrapper<DryHerb> queryWrapper = new LambdaQueryWrapper<>();
        queryWrapper.eq(DryHerb::getTenantId, realTimeDataVo.getTenantid());
        queryWrapper.eq(DryHerb::getCode, realTimeDataVo.getIndex());
        DryHerb one = herbService.getOne(queryWrapper);
    private DryHerbFormula queryHerbByIndexTenant(RealTimeDataVo realTimeDataVo) {
        LambdaQueryWrapper<DryHerbFormula> queryWrapper = new LambdaQueryWrapper<>();
        queryWrapper.eq(DryHerbFormula::getTenantId, realTimeDataVo.getTenantid());
        queryWrapper.eq(DryHerbFormula::getName, realTimeDataVo.getName());
        DryHerbFormula one = dryHerbFormulaService.getOne(queryWrapper);
        if (one == null) {
            one = new DryHerb(realTimeDataVo);
            herbService.save(one);
            one = new DryHerbFormula(realTimeDataVo);
            DryEquipment dryEquipment = equipmentService.selectByTenantIdEquipmentId(realTimeDataVo.getTenantid() + "", realTimeDataVo.getMachineid());
            one.setEqpType(dryEquipment.getType());
            dryHerbFormulaService.save(one);
        }
        return one;
    }
@@ -197,7 +335,7 @@
     */
    private void saveOrderTrendVo(DryOrderTrendVo trendVo, DryOrderVo orderVo) {
        //判断 实时含水率 或 实时重量有没有变化,有变化则更新
        if(orderVo.getTrendVo() == null
        if(orderVo.getTrendVo() == null && trendVo != null && trendVo.getWeight() > 0
                || trendVo.getWeight() < orderVo.getTrendVo().getWeight()
                ) {
            DryOrder byId = dryOrderService.getById(orderVo.getId());
@@ -224,42 +362,127 @@
    public Result<?> queryMachineRealTImeData(RealTimeDataVo realTimeDataVo) {
        TenantContext.setTenant(realTimeDataVo.getTenantid()+"");
        // 查询所有机台,查询语句组装
        LambdaQueryWrapper<DryEquipment> queryWrapper = new LambdaQueryWrapper<>();
        queryWrapper.eq(DryEquipment::getTenantId, realTimeDataVo.getTenantid());
        queryWrapper.eq(DryEquipment::getEnable, "Y");
        queryWrapper.orderByAsc(DryEquipment::getCode);
        // 查询所有机台
        List<DryEquipment> dryEquipments = equipmentService.list(queryWrapper);
        // 机台列表,用于效率对比
        List<String> list = new ArrayList<>();
        // 效率列表,用于效率对比
        List<Double> dList = new ArrayList<>();
        // 查询当前机台工单
        DryOrderVo orderVo = (DryOrderVo) redisUtil.hget(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode(), realTimeDataVo.getTenantid() + "_" + realTimeDataVo.getMachineid());
try {
        try {
            // 如果有可用机台
            if (dryEquipments != null && dryEquipments.size() > 0) {
                // 查询其它机台工单
                dryEquipments.stream().forEach(item -> {
                    // 获取工单
                    DryOrderVo order = (DryOrderVo) redisUtil.hget(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode(), realTimeDataVo.getTenantid() + "_" + item.getCode());
                    list.add(item.getName().substring(0, item.getName().indexOf('#')+1));
                    if (order != null) {
                        // 计算干燥效率,用于对比
                        DryOrderTrendVo dryOrderTrendVo = order.getDetailList().get(order.getDetailList().size() - 1);
                        double v = order.getOriginWeight() - dryOrderTrendVo.getWeight();
                        if (v > 0 && dryOrderTrendVo.getTotalTime()>0) {
                            DecimalFormat df = new DecimalFormat("#.00");
                            dList.add(Double.valueOf(df.format(v / dryOrderTrendVo.getTotalTime() * 60)));
                        } else {
                            dList.add(50d);
                        }
                    } else {
                        // 如果没有生产,效率置0
                        dList.add(0d);
                    }
                });
            }
            if (orderVo != null) {
                // 将效率对比数据放入当前机台实时数据中返回
                orderVo.setCompEqpNum(list);
                orderVo.setCompEqpEffic(dList);
                // 查询近十次效率和能能耗平均
                dryOrderService.queryRecentOrderAvg(orderVo);
            }
        }catch (Exception e) {
            e.printStackTrace();
        }
        return Result.ok(orderVo);
    }
    if (dryEquipments != null && dryEquipments.size() > 0) {
        dryEquipments.stream().forEach(item -> {
            DryOrderVo order = (DryOrderVo) redisUtil.hget(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode(), realTimeDataVo.getTenantid() + "_" + item.getCode());
            if (order != null) {
                double v = order.getOriginWeight() - order.getYield();
                list.add(item.getName().substring(0, item.getName().indexOf('#')+1));
                if (v > 0) {
                    DecimalFormat df = new DecimalFormat("#.00");
                    dList.add(Double.valueOf(df.format(v / order.getDryTime() * 60)));
                } else {
                    dList.add(50d);
    @Override
    public Result<?> sendSocketMsg(CommandMessageVo msgVo) {
        DryEquipment dryEquipment = equipmentService.selectByTenantIdEquipmentId(msgVo.getTenantId() + "", msgVo.getMachineId());
        log.info("获取设备:" + dryEquipment.toString());
       // managedSessions.keySet().forEach(addr -> {
           // ObjectOutputStream oos = null;
            try {
//                Socket socket = SocketServerConfig.clientMap.get(addr);
                IoSession session = ServerHandler.clientSocket.get(dryEquipment.getIp());
                if (session == null) {
                    return Result.error("未获取到session,请检查客户端配置或设备ip配置是否正常");
                }
                SocketMsgVo smv = new SocketMsgVo(msgVo);
                session.write(JSONObject.toJSONString(smv));
//                oos = new ObjectOutputStream(socket.getOutputStream());
//                String s = JSONObject.toJSONString(new SocketMsgVo(msgVo));
//                oos.writeUTF(s);
//                oos.flush();
            } catch (Exception e) {
                throw new RuntimeException(e);
            } finally {
            }
        });
     //   });
        return Result.OK();
    }
    if (orderVo != null) {
        orderVo.setCompEqpNum(list);
        orderVo.setCompEqpEffic(dList);
    @Override
    public Result<?> queryWorkshopStatistics(RealTimeDataVo realTimeDataVo) {
        LambdaQueryWrapper<DryEquipment> queryWrapper = new LambdaQueryWrapper<>();
        queryWrapper.eq(DryEquipment::getTenantId, realTimeDataVo.getTenantid());
        queryWrapper.eq(DryEquipment::getEnable, "Y");
        List<DryEquipment> dryEquipments = equipmentService.list(queryWrapper);
        DryOrderVo orderVo = new DryOrderVo();
        if (dryEquipments != null && dryEquipments.size() > 0) {
            dryEquipments.stream().forEach(item -> {
                DryOrderVo order = (DryOrderVo) redisUtil.hget(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode(), realTimeDataVo.getTenantid() + "_" + item.getCode());
                if (order != null) {
                    orderVo.setEnvHum(order.getEnvHum());
                    orderVo.setEnvTemp(order.getEnvTemp());
                    double watt = order.getWatt() - order.getDetailList().get(0).getWatt();
                    orderVo.setWatt(orderVo.getWatt()==null? watt : orderVo.getWatt() + watt);
                    double steam = order.getSteam() - order.getDetailList().get(0).getSteam();
                    orderVo.setSteam(orderVo.getSteam()==null? steam : orderVo.getSteam() + steam);
                    orderVo.setOriginWeight(orderVo.getOriginWeight()==null? order.getOriginWeight(): orderVo.getOriginWeight() + order.getOriginWeight());
                    double yield = order.getOriginWeight()*(1-(order.getInitial()/100))/(1-(order.getTarget()/100));
                    orderVo.setYield(orderVo.getYield()==null? yield: orderVo.getYield() + yield);
                    double sub = order.getOriginWeight() - order.getYield();
                    orderVo.setReduce(orderVo.getReduce()==null? sub: orderVo.getReduce() + sub);
                }
            });
        }
        //redisUtil.get(CacheConstants.RedisKeyEnum.WORK_ORDER.getCode()
        return Result.OK(orderVo);
    }
}catch (Exception e) {
    e.printStackTrace();
}
        return Result.ok(orderVo);
    @Override
    public Result<?> statisticsDataHandle(StatisticsDataVo statsDataVo) {
        return null;
    }
}